On the use of Elemental Powders to prepare Fe-50Co Alloys by Powder Injection Moulding

In order to obtain sp&ific magnetic properties, it is of paramount importance to increase the alloy density of components fabricated by powder metallurgy. An alternative to increase the density of alloys such as Fe-49Co-2V would be the use of elemental Fe and Co instead of the pre-alloyed powder. Trying to give some insight on the industrial application of this strategy, this paper investigates the replacement of more conventional pre-alloyed Fe-49Co-2V powders with elemental Fe and Co. A previous analysiS shows that it is possible to achieve higher densities using elemental Fe and Co powders sintered at the same temperature than Fe-49Co-2V. It is also shown that this leads to a noticeable improvement in some important magnetic properties such as permeability and magnetic induction.