Systematic investigations of fatigue crack growth behavior of a PE-HD pipe grade in through-thickness direction

Fatigue crack growth (FCG) experiments were performed on a commercial high‐density polyethylene (PE‐HD) pipe grade. To investigate the influence of different specimen types on FCG results, tests were conducted using compact tension (CT) specimens and cracked round bars (CRB). The effects of frequency and R‐ratio on FCG behavior were also studied. Furthermore, FCG tests were interrupted in the region of stable crack propagation. The crack front and the front of the process zone ahead of the crack were systematically characterized via microscopic methods in the thickness direction of the specimen. The experimental data are employed to study the mechanisms of process zone development and to determine the effective crack length by compliance relationships. This detailed information allows modeling FCG in PE‐HD at various positions in the thickness direction of the specimen. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103:1745–1758, 2007