Mechanical properties, water-swelling behavior, and morphology of water-swellable rubber prepared using crosslinked sodium polyacrylate

A novel water‐swellable rubber (WSR) has been prepared by blending chlorobutadiene rubber (CR), reactive clay and other additives with crosslinked sodium polyacrylate (CSP), which was modified by interpenetrating polymer networks (IPNs) technology with crosslinked P(AA‐co‐BA). The structure of WSR was characterized by scanning electron microscopy (SEM). The mechanical properties, water‐swelling ratio by mass, and the percentage loss of CSP in the WSR were investigated. The results showed that the modified CSP grains can be dispersed well in the CR, and that it resulted in increase of mechanical properties and water‐swelling ratio and in decrease of percentage loss of CSP, compared with the unmodified one. When the percentage content of crosslinked P(AA‐co‐BA) used to modify CSP reached 30%, the tensile strength, elongation at break, and water‐swelling ratio of WSR exhibited maximum value, and percentage loss of CSP exhibited minimum value. When the content of CSP in WSR was 30 phr, the tensile strength, elongation at break, and water‐swelling ratio and percentage loss of CSP of the WSR containing CSP modified were 7.7 MPa, 1530, 438, and 2.5%, respectively. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 1489–1496, 2006