Polymer chemistry in flow: New polymers, beads, capsules, and fibers

The union between polymer science and microfluidics is reviewed. Fluids in microreactors allow the synthesis of a wide range of polymeric materials with unique properties. We begin by discussing the important fluid dynamics that dominate the behavior of fluids on the micrometer scale. We then progress through a comprehensive analysis of the polymeric materials synthesized to date. This highlight concludes with an overview of the methods used to make microreactors. We enthusiastically endorse microreactors as a powerful approach to making materials with controlled properties, although we have tried to provide a critical eye to help the nonexpert enter the field. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 6505–6533, 2006 We review the union between polymer science and microfluidics. Fluids in microreactors allow the synthesis of a wide range of polymeric materials with unique properties. We begin by discussing the important fluid dynamics that dominate the behavior of fluids on the micrometer scale. We then progress through a comprehensive analysis of the polymeric materials synthesized to date, including soluble, linear polymers, monodisperse, spherical, and irregular microparticles, and biphasic microparticles. We conclude with an overview of the methods used to make microreactors.