Densification and Grain Growth of Fe-Doped and Fe/Y Codoped Alumina: Effect of Fe Valency

The effect of iron and iron/yttrium codoping on the densification and grain growth of ultra high‐purity (99.995%) fine‐grained alumina has been studied. The experiments were carried out under both oxidizing (flowing air) and reducing conditions (N2/H2 mixture, pO2∼5.1 × 10−14). For studies carried out in air, relative to undoped alumina, the addition of 1000 ppm Fe was found to reduce the densification rate by a factor of 5 and also retard the grain growth rate. This result, which was consistent with tensile creep data obtained in a separate study, was attributed to the retardation of grain‐boundary diffusive processes by segregating Fe(III) ions. In contrast, under reducing conditions the 1000 ppm Fe‐ doped samples exhibited an increase in the densification rate of 2.5 orders of magnitude over that of the undoped samples. In the case of the codoped compositions (1000 ppm Fe/1000 ppm Y), for heat treatment in air, the densification behavior did not differ significantly from that of samples singly doped with Y (1000 ppm). However, under reducing conditions, the presence of the Fe2+ in the samples appeared to compensate for the retarding effect of the yttrium, such that the densification rate of the codoped samples was comparable with that of the undoped material. A mechanism based on compensating point defects is invoked to rationalize the more rapid kinetics under reducing conditions.