Preparation and characterization of a novel high barrier mulching film with tunicate cellulose nanocrystals/sodium alginate/alkali lignin

In this study, the base film (CSL) was prepared by blending tunicate cellulose nanocrystals (TCNCs) extracted from tunicate shells, with sodium alginate (SA) and alkali lignin (AL). Then, the mulching film (CSL-WK) was prepared using water-borne polyurethane (WPU) as binder to install low-energy Kaolin on the surface of CSL film. The influences of composition with different concentrations on mechanical properties were studied. The tensile strength and elongation at break of CSL-WK film could reach 86.58 MPa and 50.49 %, respectively. The mulching films were characterized by degradability test, SEM, FTIR, and TGA. TCNCs had good compatibility with SA and AL, and a rough structure was formed on the surface of the film to improve the hydrophobicity. The barrier properties, including ultraviolet resistance, water contact angle, water vapor permeability, water retention, and flame retardancy, were tested. The results showed that CSL-WK films could block 97 % of ultraviolet light, reduce about 25 % of soil water loss, and self-extinguish within 7 s of open flame ignition. Note that the secondary spraying method significantly improved the barrier property of films. This study lays a foundation for the preparation of ecologically friendly, biodegradable, and high barrier mulching film, and expands the application of marine resources. •The shells of the tunicates were firstly used to prepare mulching films.•Multiple biomass materials were used to prepare high barrier mulching film materials.•The film has excellent UV resistance, water vapor barrier, and flame retardancy.•The mechanical strength and barrier properties were improved by spraying process.•High b biomass mulch supports environmentally friendly agricultural practices.