R&D on the power conversion system for gas turbine high temperature reactors

JAERI is conducting R&D on the power conversion system of the GTHTR300 plant, in parallel with plant design work. The design of the power conversion system is based on a regenerative, non-intercooled, closed Brayton cycle with helium gas as the working fluid. A single-shaft, axial-flow turbo-compressor and a directly coupled electric generator run on magnetic bearings. Major R&D issues for the power conversion system are aerodynamic performance of the helium gas compressor, high load capacity magnetic bearings and performance of magnetic bearing supported rotor, and operability and controllability of the closed-cycle gas turbine system. Three test plans were set up to address theses issues, aiming at verifying the design of the GTHTR300 power conversion system and establishing key technologies of a closed-cycle helium gas turbine system. The compressor aerodynamic performance test is aiming at verifying the aerodynamic performance and design method of the helium compressor. A 1/3-scale, four-stage compressor test model and a helium gas loop were designed and fabricated. The model was designed to simulate the repeating stage flow, and at the same time have satisfactorily high machining precision, Reynolds number and measurement accuracy. The helium gas operating pressure is varied to investigate the effects of the Reynolds number on the efficiency and surge margin. Two sets of blades were fabricated to evaluate the effects of the end-wall over-camber angle. Test results will provide the basis for further improvement in the GTHTR300 compressor design. The magnetic bearing development test is aiming at developing the technology of the magnetic bearing supported rotor system. The test rig composed of 1/3-scale turbo-compressor and generator rotor models that are connected together by a flexible coupling. Each rotor models are supported by two radial magnetic bearings with a high load capacity that is about 1/10 of the GTHTR300 design. The rotor models were designed so that both the critical speeds and vibration modes are matched to those of the actual rotors. A 1/3-scale test model of a turbo-machine rotor system and magnetic bearings were designed and fabrication of the test model was started. Testing of magnetic bearing performance, unbalance response, stability, and auxiliary bearing reliability will be carried out together with development of advanced control method in the program. The test will validate the design methods of the rotor system and magnetic