Assessing the embodied carbon and energy required for manufacturing sustainable concrete blocks using plastic pollution as a fiber

This study explores the utilization of polyethylene bags and PET bottles as a fiber in the production of lightweight non-autoclaved plastic fiber-reinforced aerated concrete (NAPFRAC), which has the potential to replace conventional bricks. The study begins by examining global plastic pollutant production and their characterization and the need for a forecast of plastic pollution worldwide. Optimization using Design-Expert 9.0 is used to estimate the optimum mix of NAPFRAC. The mechanical properties of the optimum mix are determined, and a scaled-down model of wall panels is cast to study their behavior and vertical and horizontal ultimate load-carrying capacity. The results are compared to those of conventional first-class burnt clay bricks, and it is found that NAPFRAC wall panels show a 28% increase in vertical load-carrying capacity and 40% in horizontal load-carrying capacity. An analytical study of a high-rise building with NAPFRAC as infill panels is carried out to check the reduction of steel reinforcement in structural sections. Microstructural analysis using SEM (scanning electron microscopy) and XRD (X-ray diffraction) is conducted to identify the morphology and mineralogical composition of the NAPFRAC. Energy studies are also carried out on the mix ratio to identify the embodied carbon dioxide and energy required. Overall, this study highlights the potential of NAPFRAC as a lightweight alternative to conventional bricks. The use of plastic waste as a fiber in concrete production could have a positive impact on the environment by reducing plastic pollution. The results of this study could also have practical applications in the construction industry, especially in the design of high-rise buildings. Graphical abstract