Coating of jute with natural rubber

Jute fabric was coated with natural rubber to develop double‐texture rubberized waterproof fabric and fabric‐reinforced rubber sheeting for hospitals. The vulcanization of such natural‐rubber‐coated flexible composites at 120°C for 3 h produced optimum effects. The jute/natural‐rubber composite was much superior to a conventional polyester/natural‐rubber composite for producing such double‐texture rubberized fabric with respect to the fabric‐to‐natural‐rubber adhesion, breaking strength, tear strength, abrasion resistance, puncture resistance, and biodegradability. For fabric‐reinforced rubberized sheeting, the jute/natural‐rubber composite was superior to a conventionally used cotton/natural‐rubber composite with respect to the fabric‐to‐natural‐rubber adhesion, breaking strength, tear strength, and abrasion resistance. However, for both applications, the jute‐based products were commonly found to be less extensible, heavier, and thicker. Unsaturation in the lignin fraction of jute established a chemical linkage with the unsaturation of natural rubber via sulfur at the jute/natural‐rubber interface. An examination of the surface morphology of uncoated and coated jute fabrics by scanning electron microscopy revealed a good degree of deposition and filling even in the intercellular regions of jute by a cohesive mass of natural rubber, which remained unseparated from the fiber, when mechanical force was applied. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 98: 484–489, 2005