Starch/poly(butylene adipate-co-terephthalate) blown antimicrobial films based on ε-polylysine hydrochloride and different nanomontmorillonites

With increasing awareness on environmental protection and food safety, the development of biodegradable antimicrobial packaging materials has been paid growing emphasis. In this work, starch/poly(butylene adipate-co-terephthalate)/ε-polylysine hydrochloride films were prepared by extrusion blowing, and five commercial organically modified nanomontmorillonites (OMMT, including DK1, DK2, DK3, DK4, and DK5) were used as reinforcing agents. Intercalated structures were formed in the nanocomposite films, especially for those with DK3 and DK4 owing to their higher hydrophobicity and larger interlayer spacing. Adding OMMT weakened hydrogen bonds and the gelatinization/plasticization degree of starch. Morphology analysis revealed that the agglomeration of OMMT occurred in the films, but the film containing DK3 still showed a relatively homogeneous microstructure. Loading OMMT enhanced the strength, deformation resistance, thermal stability, surface hydrophobicity, but decreased barrier properties and water sensitivity of the films. Antimicrobial activity showed that the OMMT and ε-polylysine hydrochloride possessed a synergistic effect against Staphylococcus aureus and Escherichia coli. The maximum inhibition rate was observed in that with DK4, approaching 100 %. Findings supported the application of commercial OMMT in manufacturing biodegradable antimicrobial blown films. [Display omitted] •Starch/PBAT/ε-polylysine hydrochloride antimicrobial blown films were developed.•Different organically modified nanomontmorillonites (OMMT) were used as reinforcer.•Higher hydrophobicity and interlayer spacing contributed the exfoliation of OMMT.•Thermal stability, mechanical strength, and water resistance were enhanced by OMMT.•OMMT and ε-polylysine hydrochloride showed synergistic antimicrobial effects.