Origin of directional tear in blown films of ethylene/methacrylic acid copolymers and ionomers

Blown films of ethylene/methacrylic acid copolymers and ionomers can exhibit pronounced directional tear, meaning that a tear can propagate with much less resistance in a particular direction. However, films blown from the same resin can exhibit different preferred tear directions, which depend on the process conditions. Through wide‐ and small‐angle X‐ray scattering, we demonstrate that this directional tear behavior is a direct result of the orientation of the lamellar polyethylene crystallites in these films; tears propagate more readily between lamellae than through lamellae, as previously recognized for low‐density polyethylene homopolymer. Unlike polyethylene homopolymer, however, an increase in the blowup ratio during the film processing of ethylene/methacrylic acid copolymers and ionomers leads to a 90° rotation of the lamellae that form upon subsequent crystallization. The lamellar rotation arises from a change in the orientation of the row nuclei that form after the melt is inflated and produces a consequent rotation of the preferred tear direction. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 97–106, 2005