Development and assessment of a novel servo-controlled spraying system for real time adjustment of the orientation angle of the nozzles of a boom sprayer

Pesticide spray drift, which is the movement of pesticide by wind to any location other than the intended area, is hazardous to human, animal, food safety and environmental health. It is not possible to completely eliminate spray drift during spraying with field crop sprayers, but spray drift can be reduced by developing new technologies. The most common methods to reduce spray drift are carrying the droplets to the target with air-assisted spraying, electrostatic spraying, preferring air induction nozzles and boom shields. With these methods, it is not possible to make a change on the sprayer depending on the wind intensity during spraying. In this study, a novel servo-controlled spraying system was designed and developed to change the nozzle orientation angle in the reverse direction of the wind current to reduce the ground spray drift in real time and automatically in a wind tunnel. The displacement in the spray pattern (D ) was used as a ground drift indicator for each nozzle to evaluate the spray drift. The developed system, operated by LabVIEW software, calculated different nozzle orientation angles depending on nozzle types, wind velocities and spraying pressures. Orientation angles calculated for different test conditions achieved in reduction were up to 49.01% for XR11002 nozzle, 32.82% for AIXR11002 nozzle and 32.31% for TTJ6011002 nozzle at 400 kPa spray pressure and 2.5 m s wind velocity. The developed system, which has a self-decision mechanism, calculated the nozzle orientation angle instantaneously according to the wind velocity. It has been observed that the adjustable spraying nozzle system, sprayed with high precision towards the wind in the wind tunnel, and the developed system have advantages compared to conventional spraying systems. © 2023 The Authors. Pest Management Science published by John Wiley & Sons Ltd on behalf of Society of Chemical Industry.