Trash to treasure: electrocatalytic upcycling of polyethylene terephthalate (PET) microplastic to value-added products by Mn0.1Ni0.9Co2O4-δ RSFs spinel

Microplastic pollution has emerged as a pressing environmental issue of global concern due to its detrimental effects on the environment and ecology. Restricted to their characters of complex composition, it is a great challenge to propose a more cost-effective approach to achieve highly selective conversion of microplastic into add-value products. Here we demonstrate an upcycling strategy for converting PET microplastics into added-value chemicals (formate, terephthalic acid and K2SO4). PET is initially hydrolyzed in KOH solution to produce terephthalic acid and ethylene glycol, which is subsequently used as an electrolyte to produce formate at the anode. Meanwhile, the cathode undergoes hydrogen evolution reaction to produce H2. Preliminary techno-economic analysis suggests that this strategy has certain economic feasibility and a novel Mn0.1Ni0.9Co2O4-δ rod-shaped fiber (RSFs) catalyst we synthesized can achieve high Faradaic efficiency (> 95%) at 1.42 V vs. RHE with optimistic formate productivity. The high catalytic performance can be attributed to the doping of Mn changing the electronic structure and reducing the metal-oxygen covalency of NiCo2O4, reducing the lattice oxygen oxidation in spinel oxide OER electrocatalysts. This work not only put forward an electrocatalytic strategy for PET microplastic upcycling but also guides the design of electrocatalysts with excellent performance. [Display omitted] •Micro-plastic PET was successfully converted into added-value chemicals (formate, TPA and K2SO4).•High Faradaic efficiency (> 95%) was achieved at 1.42 V vs. RHE.•An optimistic formate productivity of 9.22 mmol cm−2 h−1 was achieved at 1.52 V vs. RHE.•Preliminary techno-economic analysis indicates that this strategy has certain economic feasibility.