Development of water-resistant paper using chitosan and plant-based wax extracted from banana leaves

On being exposed to water, cellulose paper swells and its mechanical properties become weak. In this study, natural wax with an average particle size of 12.3 μm extracted from banana leaves was mixed with chitosan to prepare coatings applied on paper surfaces. Chitosan efficiently dispersed banana leaf-extracted wax on paper surfaces. The mixed chitosan and wax coatings considerably influenced paper properties, including yellowness, whiteness, thickness, wettability, water absorption, oil sorption, and mechanical properties. The coating induced hydrophobicity in the paper, resulting in a significant increase in the water contact angle from 65.1 ± 7.7° (uncoated paper) to 123.2 ± 2.1°, and a decrease in water absorption by ⁓64 % to 52.6 ± 1.9 %. The coated paper demonstrated an oil sorption capacity of 212.2 ± 2.8 %, which was ⁓43 % greater than that of the uncoated paper (148.2 ± 5.5 %), and the tensile strength of the coated paper improved under wet conditions compared to the uncoated paper. Additionally, a separation of oil in water was observed for the chitosan/wax coated paper. Based on these promising results, the paper coated with chitosan and wax could be used for direct-contact packaging applications. [Display omitted] •Wax was successfully extracted from banana leaves.•Chitosan efficiently dispersed banana leaf-extracted wax on paper surfaces.•Water-resistant paper was developed by application of the chitosan and wax coatings.•The hydrophobic and oleophilic paper potentially separated oil from water.•The paper coated with chitosan and wax could be used for direct-contact packaging.