Hydrostatic Extrusion of Magnesium: Process Mechanics and Performance

Following the breakthrough for cast magnesium products, interest is now spreading to wrought applications - triggering a variety of technological questions. A major bottleneck in the manufacture of magnesium sections (profiles) by conventional hot extrusion is the low productivity, with extrusion speeds typically five to ten times lower than for comparable aluminium sections. This paper focuses on the use of hydrostatic extrusion as a means to overcome this problem. On the basis of an analytical model, it is clarified why and how process limits are affected by the process mechanics. Experimental work on the hydrostatic extrusion of the alloys M1A, ZM21 and AZ31 confirms that extrusion speed is indeed multiplied, whereas the resulting mechanical properties are similar to or better than those for conventional extrusions.