TEHD Lubrication of Mechanical Face Seals in Stable Tracking Mode: Part 1—Numerical Model and Experiments

After a short presentation of state-of-the-art experimental studies on the thermal behavior of non-contacting face seals, the literature about numerical models for thermal effects is investigated. Next, the geometry, kinematics and dynamics of a steady state three-dimensional model are developed. Simplified Navier-Stokes equations, a generalized Reynolds equation and an energy equation with proper boundary conditions are established for flow regimes, varying from laminar to turbulent. The numerical computer code for solving the governing equations is presented and representative results are shown. It is demonstrated that face distortions strongly modify the seals’ thermal behavior. An original test rig has been developed in order to ensure full fluid film conditions. This apparatus and the experimental procedure are described. The ability of the numerical model to simulate real configurations is also illustrated. Theoretical and experimental results are in good agreement. Yet an improved model of heat transfer on boundaries is still needed.