A single‐cell surgery microfluidic device for transplanting tumor cytoplasm into dendritic cells without nuclei mixing

This study aimed to demonstrate the feasibility of generating tumor cell vaccine models by single‐cell surgery in a microfluidic device that integrates one‐to‐one electrofusion, shear flow reseparation, and on‐device culture. The device was microfabricated from polydimethylsiloxane (PDMS) and consisted of microorifices (aperture size: ∼3 μm) for one‐to‐one fusion, and microcages for on‐device culture. Using the device, we could achieve one‐to‐one electrofusion of leukemic plasmacytoid dendritic cells (DC‐like cells) and Jurkat cells with a fusion efficiency of ∼ 80%. Fusion via the narrow microorifices allowed DC‐like cells to acquire cytoplasmic contents of the Jurkat cells while preventing nuclei mixing. After fusion, the DC‐like cells were selectively reseparated from the Jurkat cells by shear flow application to generate tumor nuclei‐free antigen‐recipient DC‐like (tarDC‐like) cells. When cultured as single cells on the device, these cells could survive under gentle medium perfusion with a median survival time of 11.5 h, although a few cells could survive longer than 36 h. Overall, this study demonstrates single‐cell surgery in a microfluidic device for potential generation of dendritic cell vaccines which are uncontaminated with tumor nucleic materials. We believe that this study will inspire the generation of safer tumor cell vaccines for cancer immunotherapy. Graphical and Lay Summary Concept for the generation of dendritic cell vaccines for cancer immunotherapy using a single‐cell surgery microfluidic device. This study aimed to demonstrate the feasibility of generating tumor cell vaccine models using a microfluidic device that integrates one‐to‐one electrofusion, shear flow reseparation, and on‐device culture.