The design of perforated cold-formed steel sections subject to axial load and bending

The uprights in a typical pallet rack are typically singly-symmetrical cold-formed sections subject to axial load together with bending about both axes. They usually contain arrays of holes in order to enable beams to be clipped into position at heights that are not pre-determined prior to manufacture. Their slenderness is such that their behaviour may be influenced by the three generic forms of buckling, namely local, distortional and global (lateral torsional). In practice, these members have generally been designed on the basis of expensive test programmes. This paper addresses the problem of how they might be designed analytically. The basis of the investigation is a comprehensive set of test results on upright sections in compression which embraces both stub column tests, in which the load position was varied along the axis of symmetry, and longer columns. The test results were analysed using both finite elements and a version of “Generalized Beam Theory” (GBT) which incorporated systematic imperfections. Consideration was also given to the design procedures proposed by the “Federation Europeene de la Manutention” (FEM) and recent research into the influence of perforations on the performance of cold formed steel sections. It is shown that GBT can be modified to take account of perforations so that the lower bound results give a sufficiently accurate column design curve, which takes account of local, distortional and global buckling, thus making extensive testing unnecessary.