Evaluation of the fretting corrosion behavior of the proximal pad taper of a modular hip design

Fretting corrosion tests were conducted on Ti–6Al–4V modular `pad taper' test specimens of the Richards Modular Hip System (RMHS) in an environment containing deionized water. The primary objective was to evaluate and characterize the fretting debris production at the taper junction between the...

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Veröffentlicht in:Wear 1999-06, Vol.231 (1), p.54-64
Hauptverfasser: Chandrasekaran, V, Sauer, W.L, Taylor, A.M, Hoeppner, D.W
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creator Chandrasekaran, V
Sauer, W.L
Taylor, A.M
Hoeppner, D.W
description Fretting corrosion tests were conducted on Ti–6Al–4V modular `pad taper' test specimens of the Richards Modular Hip System (RMHS) in an environment containing deionized water. The primary objective was to evaluate and characterize the fretting debris production at the taper junction between the stem body and the proximal pad components of the RMHS by measuring metal (Ti) ion concentrations in solution during fretting tests. The fretting test parameters used in the research program were intended to simulate the hip prosthesis loading conditions. The loading parameters were: cyclic fatigue load=2.0 kN ( R=0.1), normal load=0.2 kN. These loads were selected based on standardized ISO hip stem loading conditions which in turn were based on anticipated in vivo loading conditions. Ten RMHS pad taper fretting tests were performed. Each test was performed for 5 million fretting cycles at a frequency of 6 Hz. A solution sample was removed every 1 million cycles without interrupting the fretting test. Each solution sample was analyzed for Ti ions in parts-per-million (ppm). The solution analysis test results indicated that in six cases there were no detectable ions (
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The primary objective was to evaluate and characterize the fretting debris production at the taper junction between the stem body and the proximal pad components of the RMHS by measuring metal (Ti) ion concentrations in solution during fretting tests. The fretting test parameters used in the research program were intended to simulate the hip prosthesis loading conditions. The loading parameters were: cyclic fatigue load=2.0 kN ( R=0.1), normal load=0.2 kN. These loads were selected based on standardized ISO hip stem loading conditions which in turn were based on anticipated in vivo loading conditions. Ten RMHS pad taper fretting tests were performed. Each test was performed for 5 million fretting cycles at a frequency of 6 Hz. A solution sample was removed every 1 million cycles without interrupting the fretting test. Each solution sample was analyzed for Ti ions in parts-per-million (ppm). The solution analysis test results indicated that in six cases there were no detectable ions (&lt;0.05 ppm) in solution. In three cases Ti ions in solution were found to gradually increase with the number of fretting fatigue cycles to a maximum of 0.39, 0.35, and 0.62 ppm after 5 million cycles. This indicated `moderate' fretting between the pad taper components. However, in one case Ti ions in solution were found to be 9.72 ppm after 5 million fretting fatigue cycles indicating comparatively more fretting. Subsequently, scanning electron microscope (SEM) analysis and pull-off force analysis of the test specimens were performed. These results correlated fairly well with the ion release data. The greater the ion release, the greater the fretting damage observed on the test specimens and the less the force required to separate the pad taper specimens. This study, however, could not identify a particular contributing factor for the increased fretting damage in one case.</description><identifier>ISSN: 0043-1648</identifier><identifier>EISSN: 1873-2577</identifier><identifier>DOI: 10.1016/S0043-1648(99)00110-6</identifier><identifier>CODEN: WEARAH</identifier><language>eng</language><publisher>Lausanne: Elsevier B.V</publisher><subject>Applied sciences ; Biological and medical sciences ; Contact of materials. Friction. Wear ; Corrosion ; Corrosion mechanisms ; Cyclic loads ; Diseases of the osteoarticular system. Orthopedic treatment ; Exact sciences and technology ; Fatigue of materials ; Fretting corrosion ; Hip prostheses ; Mechanical properties and methods of testing. Rheology. Fracture mechanics. Tribology ; Medical sciences ; Metals. Metallurgy ; Pad taper ; Radiotherapy. Instrumental treatment. Physiotherapy. Reeducation. Rehabilitation, orthophony, crenotherapy. 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The primary objective was to evaluate and characterize the fretting debris production at the taper junction between the stem body and the proximal pad components of the RMHS by measuring metal (Ti) ion concentrations in solution during fretting tests. The fretting test parameters used in the research program were intended to simulate the hip prosthesis loading conditions. The loading parameters were: cyclic fatigue load=2.0 kN ( R=0.1), normal load=0.2 kN. These loads were selected based on standardized ISO hip stem loading conditions which in turn were based on anticipated in vivo loading conditions. Ten RMHS pad taper fretting tests were performed. Each test was performed for 5 million fretting cycles at a frequency of 6 Hz. A solution sample was removed every 1 million cycles without interrupting the fretting test. Each solution sample was analyzed for Ti ions in parts-per-million (ppm). The solution analysis test results indicated that in six cases there were no detectable ions (&lt;0.05 ppm) in solution. In three cases Ti ions in solution were found to gradually increase with the number of fretting fatigue cycles to a maximum of 0.39, 0.35, and 0.62 ppm after 5 million cycles. This indicated `moderate' fretting between the pad taper components. However, in one case Ti ions in solution were found to be 9.72 ppm after 5 million fretting fatigue cycles indicating comparatively more fretting. Subsequently, scanning electron microscope (SEM) analysis and pull-off force analysis of the test specimens were performed. These results correlated fairly well with the ion release data. The greater the ion release, the greater the fretting damage observed on the test specimens and the less the force required to separate the pad taper specimens. 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Friction. Wear</topic><topic>Corrosion</topic><topic>Corrosion mechanisms</topic><topic>Cyclic loads</topic><topic>Diseases of the osteoarticular system. Orthopedic treatment</topic><topic>Exact sciences and technology</topic><topic>Fatigue of materials</topic><topic>Fretting corrosion</topic><topic>Hip prostheses</topic><topic>Mechanical properties and methods of testing. Rheology. Fracture mechanics. Tribology</topic><topic>Medical sciences</topic><topic>Metals. Metallurgy</topic><topic>Pad taper</topic><topic>Radiotherapy. Instrumental treatment. Physiotherapy. Reeducation. Rehabilitation, orthophony, crenotherapy. Diet therapy and various other treatments (general aspects)</topic><topic>Richards Modular Hip System</topic><topic>Scanning electron microscopy</topic><topic>Ternary systems</topic><topic>Titanium alloys</topic><toplevel>peer_reviewed</toplevel><toplevel>online_resources</toplevel><creatorcontrib>Chandrasekaran, V</creatorcontrib><creatorcontrib>Sauer, W.L</creatorcontrib><creatorcontrib>Taylor, A.M</creatorcontrib><creatorcontrib>Hoeppner, D.W</creatorcontrib><collection>Pascal-Francis</collection><collection>CrossRef</collection><collection>Corrosion Abstracts</collection><collection>METADEX</collection><collection>Technology Research Database</collection><collection>Materials Research Database</collection><jtitle>Wear</jtitle></facets><delivery><delcategory>Remote Search Resource</delcategory><fulltext>fulltext</fulltext></delivery><addata><au>Chandrasekaran, V</au><au>Sauer, W.L</au><au>Taylor, A.M</au><au>Hoeppner, D.W</au><format>journal</format><genre>article</genre><ristype>JOUR</ristype><atitle>Evaluation of the fretting corrosion behavior of the proximal pad taper of a modular hip design</atitle><jtitle>Wear</jtitle><date>1999-06-01</date><risdate>1999</risdate><volume>231</volume><issue>1</issue><spage>54</spage><epage>64</epage><pages>54-64</pages><issn>0043-1648</issn><eissn>1873-2577</eissn><coden>WEARAH</coden><abstract>Fretting corrosion tests were conducted on Ti–6Al–4V modular `pad taper' test specimens of the Richards Modular Hip System (RMHS) in an environment containing deionized water. The primary objective was to evaluate and characterize the fretting debris production at the taper junction between the stem body and the proximal pad components of the RMHS by measuring metal (Ti) ion concentrations in solution during fretting tests. The fretting test parameters used in the research program were intended to simulate the hip prosthesis loading conditions. The loading parameters were: cyclic fatigue load=2.0 kN ( R=0.1), normal load=0.2 kN. These loads were selected based on standardized ISO hip stem loading conditions which in turn were based on anticipated in vivo loading conditions. Ten RMHS pad taper fretting tests were performed. Each test was performed for 5 million fretting cycles at a frequency of 6 Hz. A solution sample was removed every 1 million cycles without interrupting the fretting test. Each solution sample was analyzed for Ti ions in parts-per-million (ppm). The solution analysis test results indicated that in six cases there were no detectable ions (&lt;0.05 ppm) in solution. In three cases Ti ions in solution were found to gradually increase with the number of fretting fatigue cycles to a maximum of 0.39, 0.35, and 0.62 ppm after 5 million cycles. This indicated `moderate' fretting between the pad taper components. However, in one case Ti ions in solution were found to be 9.72 ppm after 5 million fretting fatigue cycles indicating comparatively more fretting. Subsequently, scanning electron microscope (SEM) analysis and pull-off force analysis of the test specimens were performed. These results correlated fairly well with the ion release data. The greater the ion release, the greater the fretting damage observed on the test specimens and the less the force required to separate the pad taper specimens. This study, however, could not identify a particular contributing factor for the increased fretting damage in one case.</abstract><cop>Lausanne</cop><cop>Amsterdam</cop><cop>New York, NY</cop><pub>Elsevier B.V</pub><doi>10.1016/S0043-1648(99)00110-6</doi><tpages>11</tpages></addata></record>
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source Elsevier ScienceDirect Journals
subjects Applied sciences
Biological and medical sciences
Contact of materials. Friction. Wear
Corrosion
Corrosion mechanisms
Cyclic loads
Diseases of the osteoarticular system. Orthopedic treatment
Exact sciences and technology
Fatigue of materials
Fretting corrosion
Hip prostheses
Mechanical properties and methods of testing. Rheology. Fracture mechanics. Tribology
Medical sciences
Metals. Metallurgy
Pad taper
Radiotherapy. Instrumental treatment. Physiotherapy. Reeducation. Rehabilitation, orthophony, crenotherapy. Diet therapy and various other treatments (general aspects)
Richards Modular Hip System
Scanning electron microscopy
Ternary systems
Titanium alloys
title Evaluation of the fretting corrosion behavior of the proximal pad taper of a modular hip design
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