Finite element analysis of impact damage response of composite motorcycle safety helmets

The energy absorption during impact provided by a motorcycle safety helmet is always of critical importance in order to protect the rider against head injury during an accident. In the present study, a parametric analysis has been performed in order to investigate the effect of the composite shell stiffness and the damage development during impact, on the dynamic response of a composite motorcycle safety helmet. This kind of parametric analysis may be used as a tool during helmet design for minimising testing needs. The LS-DYNA3D explicit hydrodynamic finite element code was used to analyse a detailed model of the helmet-headform system (composite shell/foam liner/metallic headform) and to simulate its dynamic response during impact. A significant part of the work was focused on the modelling of the mechanical behaviour of the composite materials, including damage and delamination development. The dynamic response of the different helmet-headform systems was judged in terms of the maximum acceleration monitored at the centre of gravity of the headform and the maximum value of head injury criterion. It was shown that composite shell systems exhibiting lower shear performance provide additional energy absorbing mechanisms and result to better crashworthiness helmet behaviour.