The role of residual stresses in layered composites of Y-ZrO2 and Al2O3

Laminar composites, containing layers of Y-TZP and either Al2O3 or a mixture of Al2O3 and Y-ZrO2, were fabricated using a sequential centrifuging technique of water solutions containing suspended particles. Controlled crack growth experiments with notched beams of composites showed the significant effect of barrier layer thickness and composition on crack propagation path during fracture. Distinct crack deflection in alumina layers was observed. The increase of crack deflection angle with the alumina layer thickness was also found. In the case of the barrier layer made of a mixture, crack deflection did not occur independently on layer thickness. The observed changes were correlated with the radial distribution of residual stresses in barrier layers created during cooling of sintered composites from fabrication temperature. The stresses found were the result of the difference in the thermal expansion and sintering shrinkage of alumina and zirconia and the crystallographically anisotropic thermal expansion of the alumina. The residual stress distribution was measured by piezo-spectroscopy. 15 refs.