Co-stabilization/solidification of heavy metals in municipal solid waste incineration fly ash and electrolytic manganese residue based on self-bonding characteristics

Municipal solid waste incineration (MSWI) fly ash and electrolytic manganese residue (EMR) were classified as hazardous waste, must be harmlessly processed prior to subsequent treatment or disposal. The competition between massive free manganese ions of raw EMR and other heavy metals was found, thus raw EMR was pretreated by calcining to eliminate competition of manganese with other heavy metals for stabilizer complexation. MSWI fly ash was successfully solidified with 6% NaH2PO4, 6% H2NCSNH2 and 20% sintered EMR (800 °C). The addition of sintered EMR enhanced solidification/stabilization of heavy metals in fly ash and the resulting product had a higher compressive strength for further reutilization like trench backfilling, structural fill and void filling. The stabilization/solidification mechanism of heavy metals was attributed to the combined interaction of heavy metal precipitation in stabilizers and ion exchange or physical encapsulation in silicate compounds like calcium silicate, which is a feasible and valuable approach to co-disposal of MSWI fly ash and EMR. [Display omitted] •MSWI fly ash and EMR were co-disposed by self-bonding properties and stabilizers.•Heavy metals in FA stabilized by NaH2PO4 and CSN2H4 showed synergistic efficiencies.•Sintered pretreatment of EMR increased the S/S efficiency of heavy metals in fly ash.•S/S mechanisms of heavy metals included precipitation and physical encapsulation.