In vitro biocompatibility study of electrically conductive polypyrrole-coated polyester fabrics

This study investigated the basic biocompatibility aspects of two types of polypyrrole (PPy)‐coated polyester fabrics for possible use as vascular prostheses. These PPy‐coated fabrics, PPy‐Phos and PPy‐Plas, were sterilized with ethylene oxide (EO) and the following characterizations were performed: surface morphology by scanning electron microscope, EO residuals analysis by the headspace method, acute systemic toxicity in the mouse model, hemolysis, blood coagulation time, viability and proliferation of endothelial cells measured with the WST‐1 method, and activation of polymorphonuclear (PMN) cells indicated by the specific expression of interleukin 8 mRNA measured by reverse transcription polymerase chain reaction. Virgin polyester fabrics, expanded poly(tetrafluoroethylene) (ePTFE), and medical‐grade Bionate® 80A poly(carbonate urethane) were used as references in the cell culture experiments. The PPy‐coated fabrics revealed different surface morphologies by showing more PPy lamina and clusters on the PPy‐Plas. Neither of the PPy‐coated fabrics had an adverse effect on hemolysis and coagulation time, and they did not cause any acute systemic toxicity. The EO residual level was as low as 5 ppm or less, which is considered quite acceptable. Although exhibiting a relatively low initial cell adhesion at 24 h, the two PPy‐coated samples showed no cytotoxicity at 72 and 168 h. Bionate® 80A and ePTFE recorded cytotoxicity at 72 and 168 h, respectively. The virgin fabrics also demonstrated a decrease of viable cells at 72 h that was not significant. The activation of PMN cells induced by both PPy‐coated fabrics, the ePTFE, and the negative control was significantly lower than that induced by their respective tumor necrosis factor‐α controls. These results therefore highlighted the potential of PPy‐coated fabrics for use as cardiovascular prostheses. It was suggested that cell adhesion moieties should be incorporated into the PPy/fabric composite to increase cell adhesion and subsequent cell proliferation. © 2001 John Wiley & Sons, Inc. J Biomed Mater Res 57: 63–71, 2001