A selective hydrometallurgical method for scandium recovery from a real red mud leachate: A comparative study

The aim of this study was to recover Sc as the main product and Fe as a by-product from Hungarian bauxite residue/red mud (RM) waste material by solvent extraction (SX). Moreover, a new technique was developed for the selective separation of Sc and Fe from real RM leachates. The presence of high Fe content (∼38%) in RM makes it difficult to recover Sc because of the similarity of their physicochemical properties. Pyrometallurgical and hydrometallurgical methods were applied to remove the Fe prior to SX. Two protocols based on organophosphorus compounds (OPCs) were proposed, and the main extractants were evaluated: bis(2-ethylhexyl) phosphoric acid (D2EHPA/P204) and tributyl phosphate (TBP). The results showed that SX using diethyl ether and tri-n-octylamine (N235) was efficient in extracting Fe(III) from the HCl leachate as HFeC14. Over 97% of Sc was extracted by D2EHPA extractant under the following conditions; 0.05 mol/L of D2EHPA concentration, A/O phase ratio of 3:1, pH 0–1, 10 min of shaking time, and a temperature of 25 °C. Sc(OH)3 as a precipitate was efficiently obtained by stripping from the D2EHPA organic phase by 2.5 mol/L of NaOH with a stripping efficiency of 95%. In the TBP system, 99% of Sc was extracted under the following conditions: 12.5% vol of TBP, an A/O phase ratio of 3:1, 10 min of shaking time, and a temperature of 25 °C. The Sc contained in the TBP organic phase could be efficiently stripped by 1 mol/L of HCl with a stripping efficiency of 92.85%. [Display omitted] •A novel extraction system for the recovery of Sc and Fe from red mud was proposed.•97% of Sc was recovered by 0.05 mol/L of D2EHPA - sulfonated kerosene.•99% Sc was recovered by three vol% TBP–kerosene in a cycle of solvent extraction.•One mol/L of HCl efficiently recovered 99% of Sc from TBP organic phase.•The formation of HFeC14 was controlled in leaching by adjusting the molarity of HCl.