Pilot-scale microsand-ballasted flocculation of wastewater: turbidity removal, parameters optimization, and mechanism analysis

The flocs formed during microsand-ballasted flocculation (MBF) have attracted much attention. However, few studies have reported on comprehensive process parameters of MBF and its mechanism is still not well understood. Jar test and pilot-scale continuous experiments were here conducted on two kinds of simulated wastewater, labeled S1 (21.6–25.9 NTU) and S2 (96–105 NTU). Results revealed the hydraulic retention time ratio in the coagulation cell, injection and maturation cell, lamella settler of pilot-scale MBF equipment was 1:3:7.3. The optimum poly aluminum chloride doses for samples S1 and S2 were 0.875 g/L and 1.0 g/L. Besides, the optimum size of microsand was 49–106 μm and the optimum dose was 1.0 g/L. Under aforementioned conditions, the effluent turbidity of S1 was below 0.47 NTU, even lower than the Chinese drinking water standard; that of S2 was below 1.7 NTU, meeting the Chinese recycled water standard. Turbidity removal ranged from 98.0 to 98.8% for S1 and 98.5 to 99.5% for S2 when microsand was added. Therefore, microsand addition enhances MBF performance, where microsand serves as an initial core particle. Some microsand core particles bond together to form a dense core structure of micro-flocs by the adsorption bridging of inorganic polymeric flocculant. Moreover, the size of the largest micro-flocs may be controllable as long as the effective energy dissipation coefficient is adjusted appropriately through specific stirring speeds. This work provides comprehensive pilot-scale process parameters for using MBF to effectively treat wastewater and offers a clearer explanation of the formation mechanism of microsand-ballasted flocs.