3D printing of customized all-starch tablets with combined release kinetics

[Display omitted] •Starch-based tablets with different geometries were prepared by DIW 3D printing.•Starches from different sources were loaded with a non-soluble drug.•The rheology of the inks was influenced by the botanical origin of the starch.•The tablets showed different morphology, mechanical behavior and swelling capacity.•Tailored drug releases were obtained combining different starches and geometries. Starch-based tablets with tailored releases were prepared by 3D printing using a hydrophobic drug. The importance of the origin of the excipient in the inks and tablets was analyzed. Besides, the effect of the geometry of the tablet on the drug release profile was also evaluated. The rheological properties of the inks was influenced by the botanic origin of the starch. Consequently, tablets presented different microporous structure and particular compression and swelling behaviors. Normal maize starch showed a non-well-defined porous morphology, not being able to form a stable structure whereas, waxy maize and potato starches exhibited a well-defined porous structure and were both able to maintain their integrity after long time immersion. Finally, tablets combining different starches and geometries were printed tailoring the drug release from 10 min to 6 h and designing two-steps profiles. The applicability of the developed 3D printed drug release systems in personalized therapies was demonstrated.