Effect of thermal history on the deformation and failure of polyimides

Thermal‐processing structure‐property relationships for polyetherimide (PEI), poly(4,4′‐oxydiphenylene pyromellitimide) (POPPI), and phenylethynyl‐terminated imide (PETI‐5) composite matrices are reported from a fundamental perspective. For thermoplastic PEI, deformation and failure depend primarily on free volume as evidenced by moisture‐absorption, mechanical‐property, and mass‐density changes as a function of annealing. The deformation of POPPI can be divided into the following three regimes as a function of annealing temperature: (1) physical aging‐induced glassy state free‐volume decreases, (2) thermally activated microvoid collapse, and (3) chemical degradation. In the case of PETI‐5, macroscopic defects, free volume, and polymer morphology control deformation. The effects of residual crystallinity on deformation are reported, and it is shown that mechanical toughness can be significantly decreased upon annealing below the glass‐transition temperature. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 39: 2947–2959, 2001