Enhanced wettability improves catalytic activity of nickel-functionalized activated carbon cathode for hydrogen production in microbial electrolysis cells

[Display omitted] •Nitric acid treatment improved the wettability of activated carbon-based cathodes.•Improved wettability resulted in a higher H2 production rate in MECs.•Increased amount of N atoms on the AC likely promoted H+ sorption for Volmer step.•Increased polyvinylidene fluoride (PVDF) loading increased the H2 production rate. A nickel-functionalized activated carbon (AC/Ni) was recently developed for microbial electrolysis cells (MECs) and showed a great potential for large-scale applications. In this study, the electroactivity of the AC/Ni cathode was significantly improved by increasing the oxygen (16.9%) and nitrogen (124%) containing species on the AC using nitric acid oxidation. The acid-treated AC (t-AC) showed 21% enhanced wettability that consequently reduced the ohmic resistance (6.7%) and the charge transfer resistance (33.3%). As a result, t-AC/Ni achieved peak values of hydrogen production rate (0.35 ± 0.02 L-H2/L-d), energy yield (129 ± 8%), and cathodic hydrogen recovery (93 ± 6%) in MECs. The hydrogen production rate was 84% higher using t-AC/Ni cathode than the control, likely due to the enhanced wettability and a higher fraction of N on the t-AC. Also, the increases in polyvinylidene fluoride (PVDF) binder loadings (from 4.6 mg-PVDF/cm2 to 7.3 mg-PVDF/cm2) demonstrated 47% higher hydrogen productions rates in MECs.