Self-Strengthening, Self-Welding, Shape Memory, and Recyclable Polybutadiene-Based Material Driven by Dual-Dynamic Units

A covalent adaptable network can endow rubber materials with recyclability and reprocessability and is expected to alleviate black pollution caused by end-of-life rubber. However, the loss of traditional vulcanization systems severely sacrifices their strength, and the tensile strength in the current study rarely exceeds 10 MPa unless fillers are added. In this work, we proposed a self-strengthening process based on dual-dynamic units (imine and disulfide), briefly, under heating, phenylsulfur radicals generated from aromatic disulfide bonds can react with double bonds (mostly vinyl) and/or couple with allyl sites, thus reforming a stronger cross-linked network. The neighboring imine unit is not affected and provides excellent thermal reprocessability and chemical recyclability. The result shows that the tensile strength can reach 19.27 MPa via self-strengthening without adding fillers or any other additives, and this ultra-high-strength is much higher than those of all known recyclable polybutadiene-based rubber materials. In addition, the material also has malleability, shape memory, and self-welding properties. By doping carbon nanotubes, a recyclable conductive composite can also be achieved. In general, we envision that this enhanced strategy has great potential to be generalized for all elastomers containing double bonds (such as styrene–butadiene rubber, nitrile rubber, isoprene rubber, and their derivatives). The reprocessability and self-welding are practical for on-site assembly or repair of composite parts and extend the service life of materials.