Electrochemical Ni-EDTA degradation and Ni removal from electroless plating wastewaters using an innovative Ni-doped PbO2 anode: Optimization and mechanism

In this work, a novel Ni-doped PbO2 anode (Ni-PbO2) was prepared via a co-electrodeposition method and used to remove Ni-ethylenediaminetetraacetic acid (Ni-EDTA) from solutions typical of electroless nickel plating wastewater. Compared with a pure PbO2 electrode, Ni doping increased the oxygen evolution potential as well as the reactive surface area and reactive site concentration and reduced the electron transfer resistance thereby resulting in superior Ni-EDTA degradation performance. The 1% Ni-doped PbO2 electrode exhibited the best electrochemical oxidation activity with a Ni-EDTA removal efficiency of 96.5 ± 1.2%, a Ni removal efficiency of 52.1 ± 1.4% and an energy consumption of 2.6 kWh m−3. Further investigations revealed that 1% Ni doping enhanced both direct oxidation and hydroxyl radical mediated oxidation processes involved in Ni-EDTA degradation. A mechanism for Ni-EDTA degradation is proposed based on the identified products. The free nickel ion concentration initially increased as a result of the degradation of Ni-EDTA complexes and subsequently decreased as a consequence of nickel electrodeposition on the cathode surface. Further characterization of the cathode deposits by X-ray diffraction and X-ray photoelectron spectra indicated that the deposition products were a mixture of Ni0, NiO and Ni(OH)2 with elemental Ni accounting for roughly 80% of the deposited nickel. Results of this study pave the way for the application of anodic oxidation processes for efficient degradation of Ni-containing complexes and recovery of Ni from nickel-containing wastewaters. [Display omitted] •Ni-doped PbO2 electrodes developed that are effective for Ni-EDTA degradation.•Ni-PbO2 mediated anodic oxidation facilitates cathodic Ni0 deposition and recovery.•Insight obtained into the mechanism of anodically-mediated Ni-EDTA degradation.•Ni-PbO2 anode-based system effective in treating electroless Ni plating wastewater.