Digestate mechanical separation in industrial conditions: Efficiency profiles and fertilising potential

[Display omitted] •Decanter centrifuge parameters influenced digestate separation efficiency.•Optimal separation conditions was defined.•Flocculants addition was identified as driver of digestate fractions composition.•Influence of separation process on digestate fertilizing values was determined. The growing number of biogas plants has resulted in problems with the digestate management. In the studies carried out in industrial conditions in the biogas plant fed with sugar beet pulp, the influence of the decanter centrifuge operating parameters such as the retention time and differential speed on the effectiveness of digestate mechanical separation was evaluated. During the studies, the impact of the addition of cationic polyacrylamide flocculants with different charge density on the liquid and solid fraction composition was also determined. It was shown that the dry matter and organic matter concentrations in the solid fraction were about 88.80 g/kg FM and 66.20% DM, respectively and in the liquid fraction 25.50 g/kg FM and 77.00% DM after the centrifugation of the digestate without flocculant at an optimal retention time of 225 s and differential speed of 4 rpm. The removal efficiency of dry matter and organic matter was 32.00% and 39.39%. The best separation results were obtained centrifuging the digestate with addition of 20 g/kg DM flocculant with a charge density of 80%. The flocculant addition increased the removal efficiency of dry matter and organic matter in comparison to centrifugation without flocculant by 49.60% and 46.86%, respectively. After centrifugation and flocculation, about 60.83% of nitrogen, 74.55% of potassium and 33.23% of phosphorus remained in the liquid fraction. The liquid fraction contained lower concentrations of nickel, lead, cadmium and chromium in comparison to solid fraction.