High-performance low-cost solar collectors for water treatment fabricated with recycled materials, open-source hardware and 3d-printing technologies

Solar technologies constitute an excellent alternative for water treatment in low-income countries where the poverty of a large part of the population hinders their access to safe water. From a technical point of view, the use of compound parabolic collectors (CPC) has been consolidated in the last decades. However, the relatively high cost of tooling conventional manufacturing processes for these collectors makes them difficult to afford in the most impoverished regions. This work presents the development of low-cost CPC and parabolic through solar collectors (PTC) by 3D printing of the structure and the use of recycled reflective materials. Besides, open-source hardware has been used to control system operation, including a supplementary UV LED system to compensate for the operation under low solar irradiance. Regarding the tested reflective materials, an optimum is obtained using an aluminium adhesive sheet that leads to an efficiency of 80% compared to a commercial CPC made of high-quality anodised aluminium, being the cost 20 times lower. On the other hand, incorporating a low-cost solar tracking system in a printed PTC reactor could lead to efficiencies up to 300% compared to the commercial CPC, while the cost was 4.5 times lower. Finally, the LED compensation system was successfully validated, allowing the operation with a constant treatment capacity during operation in cloudy conditions. In conclusion, the developed collectors are high-performance solar water treatment systems with a significantly lower investment cost, making them affordable worldwide. [Display omitted] •The price of solar collectors can be greatly reduced using 3D printing techniques.•Cheap 3D printed CPC collector have 80% efficiency compared to a commercial one.•Open-source hardware is suitable for control strategies in solar collectors.•UV LED can successfully use to achieve constant reaction rate under solar radiation•PTC coupled to a solar tracking system improves 280% the efficiency of the CPC.