Towards improved design of boring bars. I: Dynamic cutting force model with continuous system analysis for the boring bar performance

The vibrational amplitude is generally large in the case of a boring bar due to its slenderness. A dynamic cutting force model has been presented to take this large amplitude into account. The boring bar is then modelled as a cantilever with this dynamic force acting at the free end and a generalized continuous system model is obtained. This model is solved for the specific case of boring with a zero side cutting edge angle for which published results are available. A reasonably close agreement is found between the proposed model and the experimental results. Experiments are carried out in cutting carbon steels 1025 and 1045, low alloy steel and cast iron. 16 ref.--AA