Recovery of impregnated hydrocarbon in drill cuttings using supercritical carbon dioxide

•Supercritical carbon dioxide reduces the amount of hydrocarbons in drill cuttings•Texture of drill cuttings is not affected by the supercritical extraction process•Supercritical pressure affected more than the temperature in the extraction process•The use of supercritical carbon dioxide reduces the population of bacteria and fungi Pollution due to waste generated by the oil industry has led to serious damage to ecosystems and the environment. Therefore, preventive and corrective actions must be taken to mitigate the ecological impact of waste resulting from oil-related activities, to explore and implement environment-friendly approaches, and achieve sustainable development. In this study, an alternative treatment for cuttings generated during the drilling of oil wells was investigated by extracting the hydrocarbons present in such cuttings through the use of carbon dioxide under supercritical conditions. The extractions were performed in a Supercritical Fluid Technologies Inc. Model SFT-150 extractor, under varying pressure (2300–6600 psi) and temperature (52–109 °C), while maintaining constant carbon dioxide flow rate and extraction time, to analyse the effect of these two thermodynamic variables on the extraction efficiency. During supercritical extraction, 21.51 g of total hydrocarbons from drill cuttings (oil/kg) were recovered at 6000 psi and 100 °C. The results indicated that pressure had the strongest effect on the extraction yield, with only a small amount of hydrocarbons recovered at the lowest pressure for all fractions. At 3000 psi pressure, increasing the temperature led to an increase in the extraction yield.