Residual stress determination in aluminium using electromagnetic acoustic transducers

The residual stresses in a shrink-fit specimen were measured ultrasonically, using shear-horizonal (SH) waves transmitted and received by noncontacting electromagnetic acoustic transducers. The presence of stress induces a small change in the velocity of the SH-waves. The difference in velocities of orthogonally polarized SH-waves (acoustic birefringence) was measured with a simple time-interval averaging system; this velocity difference can be related to the difference of principal stresses. The presence of material anisotropy (texture) in the specimen also causes relative velocity changes comparable to stress-induced changes. A simple method was used to remove the anisotropy-dependent component of the total relative velocity change, thereby allowing a determination of residual stress. This method consisted of measuring the birefringence in unstressed reference specimens and subtracting it from the birefringence measured at stressed locations. For the specimen used here, good agreement between theoretical and experimental values of stress was obtained.