Nonthermal plasma in practical-scale honeycomb catalysts for the removal of toluene

Nonthermal plasma combined with a practical-scale honeycomb catalyst of 5.0 cm in height and 9.3 cm in diameter was investigated for the removal of toluene. The creation of plasma in the honeycomb catalyst greatly depended on the humidity of the feed gas and the presence of metals on the honeycomb surface. Compared to the bare ceramic honeycomb, the metal-loaded one gave higher toluene removal efficiency because the decomposition of toluene by the plasma-generated reactive species occurred not only homogeneously in the gas phase but also heterogeneously on the catalyst surface. The present plasma-catalytic reactor was able to successfully remove about 80% of dilute toluene (15 ppm in air) at a large flow rate of 60 L/min with a specific energy input of 58 J/L. The honeycomb-based plasma-catalytic reactor system is promising for practical applications since it can overcome such problems as high-pressure drop and difficulty in scale-up encountered in packed-bed reactors. [Display omitted] •The removal of toluene investigates on a practical-scale honeycomb catalyst. •A large flow rate without significant pressure drop is used to generate plasma. •Plasma intensity largely depends on the humidity of the feed gas. •The metal clusters dotted on the honeycomb surface can act as floating grounds.