Investigation of the “Superior Facet Rule” Using 3D-Printed Thoracic Vertebrae With Simulated Corticocancellous Interface

Pedicle screw placement is the most common method of fixation in the thoracic spine. Use of the “superior facet rule” allows the operator to locate the borders of the pedicle reliably using posterior landmarks alone. This study investigated the ability of 3-dimensionally (3D)-printed thoracic vertebrae, made from combined thermoplastic polymers, to demonstrate pedicle screw cannulation accurately using the superior facet as a reliable landmark. An anonymized computed tomography scan of the thoracic spine was obtained. The T1–T12 thoracic vertebrae were anatomically segmented and 3D-printed. The pedicle diameters and distance from the midpoint of the superior facet to the ventral lamina were recorded. A total of 120 thoracic pedicles in 60 thoracic vertebral models were instrumented using a freehand technique based only on posterior landmarks. The vertebral models were then coronally cut and examined for medial or lateral violations of the pedicle after screw placement. A total of 120 pedicle screws were placed successfully within the 3D-printed thoracic vertebral models. Average measurements fell within 1 standard deviation of previous population studies. There were no pedicle wall violations using standard posterior element landmarks for instrumentation. There were 3 lateral violations of the vertebral body wall during screw placement, all attributable to the insertion technique. 3D-printed thoracic vertebral models using combined thermoplastic polymers can accurately demonstrate the anatomical ultrastructure and posterior element relationships of the superior facet rule for safe thoracic pedicle screw placement. This method of vertebral model prototyping could prove useful for surgical education and demonstrating spinal anatomy.