CAD/CAM supported production process of standardized enamel and dentin tooth discs with different thicknesses for in vitro material testing

The production of similar specimens for material testing is very difficult and crucial. This has much influence on the results of an experiment. With CAD design and new printing technologies it is possible to create individual devices to produce specimens for different testing situations. In this study different devices were designed for the standardized production of tooth discs for testing with bonded materials. The different devices were designed using optimized CAD for 3D printing. After the design, the different parts of the devices were printed using a desktop SLA 3D printer with high precision. Three different tools were needed for the generation of a standardized disc. After the production, the different devices were tested on natural teeth. It is possible to generate very precise tools for the creation of round tooth discs. 40 tooth discs divided into 4 groups with a thickness of 2.0 mm, 2.5 mm, 3.0 mm and 3.5 mm and a constant diameter of 5 mm were produced. For all groups the median of the diameter and thickness was under +/−0.05 mm and the lower and the upper quartile were all under +/−0.06 mm. With this new approach the creation of very precise and uniform tooth discs is possible. The whole process for the creation of the tooth discs was standardized.