Intensification of delignification of Tectona grandis saw dust as sustainable biomass using acoustic cavitational devices

Lignin extraction from lignocellulosic biomass using different approaches for the intensified production of value added chemicals. [Display omitted] •Intensification of delignification of sawdust using different ultrasonic reactors.•Comparison of different configurations in terms of efficacy and energy requirements.•Highest lignin yield is achieved using longitudinal ultrasonic horn.•Alkaline peroxide treatment is effective in cleaving carbonyl and ethylene groups.•Characterization of extracted lignin confirms presence of structural activity. Delignification of sawdust was studied using ultrasound assisted alkali peroxide approach using longitudinal horn for the first time and the efficacy compared with more commonly used configurations of ultrasonic reactors. Comparison with the conventional approach based on stirring has also been presented to establish the process intensification benefits. Effect of different operating parameters such as sodium carbonate concentration (0.1, 0.15, 0.2, 0.25 M), hydrogen peroxide concentration (0.2, 0.4, 0.6, 0.8, 1 M) and biomass loading (2, 4, 6, 8, 10 wt%), on the efficacy of lignin extraction has been investigated for different ultrasonic reactors. The optimum conditions for probe type ultrasonic horn were established as 150 W, 50% duty cycle and 80% amplitude with optimum process conditions as Na2CO3 concentration as 0.2 M, H2O2 concentration as 1 M, biomass loading of 10 wt% and operating time of 70 min. Longitudinal horn resulted in best efficacy (both in terms of yield and energy requirements) followed by ultrasonic horn and ultrasonic bath whereas the conventional approach was least effective. The obtained lignin was also analyzed using different characterization techniques. The presence of peaks at wavelength range of 875–817, 1123–1110, and at 1599 cm−1 for the extracted sample confirmed the presence of lignin. Increase in the crystallinity index of the processed sample (maximum for longitudinal horn) also confirmed the lignin removal as lignin is amorphous in nature. Overall it has been concluded that ultrasound can be effectively used for delignification with longitudinal horn as best configuration.