Development of customized implant and customized surgical osteotomy guide in ablative tumor surgery for accurate mandibular reconstruction

Objectives The objective of this study was to provide the generalized methodology for design and development of a customized implant and customized surgical osteotomy guide (CSOG) for precise mandibular tumor resection and placement of a customized implant in ablative tumor surgery for accurate mandibular reconstruction. Methods Medical imaging technique, image processing, virtual surgical planning (VSP), biomedical computer‐aided design (CAD), and rapid prototyping (RP) were used to develop CSOG and customized implant. A mock surgical test and an experimental analysis were performed on the biomodel (RP assisted diseased model) to check the effectiveness of the CSOG. Results The paired t test showed the statistically significant result with the use of CSOG as compared to the without using CSOG in ablative mandibular tumor surgery. Conclusions A mock test and an experimental analysis proved that, the precise tumor resection and customized implant placement with minimal gap between bone‐implant junctions in mandibular reconstruction using CSOG.