Omnidirectional Printing of Soft Elastomer for Liquid-State Stretchable Electronics

Stretchable electronics has emerged as a new class of electronic technology to expand the applications of conventional electronics built on rigid wafers. Among various systems, liquid-state devices utilize electronically active liquids to achieve excellent stretchability and durability. The widespread adaption to such attractive form of device is hindered by the lack of robust fabrication approach to precisely and efficiently assemble liquid-state materials into functional systems. In this study, an additive manufacturing platform for digital fabrication of three-dimensional elastomeric structures is reported. The shear-thinning ink is formulated to enable omnidirectional printing process. Various elastic features with complex architectures are generated without using sacrificial materials, which consist of overhanging parts, suspended structures, and embedded channels. Harnessing the unique printability allows facile creation of elastomeric sensors with strain- and pressure-sensing capabilities by simply filling the embedded microchannels with liquid metal. A smart glove to capture hand gestures is also demonstrated as a fully integrated electronic system with liquid-state components. The liquid-state stretchable electronics developed here may find potential applications in biomedical instruments, wearable devices, and soft robotics.