Performance evaluation of an outdoor algal biorefinery for sustainable production of biomass, lipid and lutein valorizing flue-gas carbon dioxide and wastewater cocktail

[Display omitted] •Bioremediation with flue gas CO2 utilization potential of Chlorella was tested.•Wastewater cocktail based biodiesel and lutein production in open raceway ponds.•100% nitrogenous substance with 85–91% carbon-phosphorus remediation were obtained.•Biomass and lutein productivity of 6.21 ± 0.16, 1.2 ± 0.08 g m−2 day−1 was achieved.•Two-fold increase in lipid content and 80.74 ± 0.07 mg L−1 day−1 CO2 was utilized. We evaluated wastewater remediation and CO2 utilization potential of Chlorella minutissima from flue gas in a raceway pond, while synthesizing lutein and lipid for potential healthcare and biofuel application. A mix of 20% kitchen waste, 10 g L−1 of poultry litter waste and 5% flue gas was maintained while cultivating the microalga. Complete removal of nitrate, nitrite and ammonium, 85% carbon and 91% phosphorus was observed. An average areal biomass productivity of 4.06 ± 0.12 g m−2 day−1 with a specific growth rate of 0.34 ± 0.03 day−1 was observed within 9 days. Biomass productivity of 6.21 ± 0.16 g m−2 day−1 with a specific growth rate of 0.34 ± 0.03 day−1 was achieved during winter. Furthermore, lipid content with appropriate fatty acid composition 1.04:1 (saturation:unsaturation) increased from 25% to 58%. Additionally, lutein productivity of 1.2 ± 0.08 mgL−1 day−1, while utilizing 80.74 ± 0.07 mg L−1 day−1 of CO2 from 5% flue gas was obtained.