HIFU induced particles redistribution in polymer matrix via synchrotron radiation X-ray microtomography

•We confirmed that ultrasound can overcome the constraints of the polymer chain and drive the filler move in viscous polymer matrix.•Under HIFU treatment, the model drug copper sulfate aggregated locally and diffused from the strong region of the ultrasound field to the weak region. High-intensity Focused Ultrasound (HIFU) was used to stimulate the embedded copper sulfate (CuSO4) particles to release from the crosslinked poly (methyl methacrylate-co-butyl acrylate) copolymer solid matrix. In order to better understand the ultrasound release mechanism for drug/polymer delivery systems, the synchrotron radiation X-ray computed microtomography (SR-CT) was used to non-destructively investigate the structure of drug/polymer delivery systems after different HIFU treatment time. For the first time, we clearly demonstrate that ultrasonic waves can overcome the constraints of the polymer chain and drive the filler to move from the strong region to the weak region in the solid polymer matrix, thus resulting in a change in distribution of the filler in solid polymers. This result also demonstrates that SR-CT is a powerful technique which can be used to quantitatively study the 3D structure of fillers/polymers composite as it can take a broader and overall view than the conventional localized two-dimensional analysis method such as SEM, TEM.