A data-driven approach to modeling physical fatigue in the workplace using wearable sensors

Wearable sensors are currently being used to manage fatigue in professional athletics, transportation and mining industries. In manufacturing, physical fatigue is a challenging ergonomic/safety “issue” since it lowers productivity and increases the incidence of accidents. Therefore, physical fatigue must be managed. There are two main goals for this study. First, we examine the use of wearable sensors to detect physical fatigue occurrence in simulated manufacturing tasks. The second goal is to estimate the physical fatigue level over time. In order to achieve these goals, sensory data were recorded for eight healthy participants. Penalized logistic and multiple linear regression models were used for physical fatigue detection and level estimation, respectively. Important features from the five sensors locations were selected using Least Absolute Shrinkage and Selection Operator (LASSO), a popular variable selection methodology. The results show that the LASSO model performed well for both physical fatigue detection and modeling. The modeling approach is not participant and/or workload regime specific and thus can be adopted for other applications. •A data-driven approach for predicting occurrence and level of the physical fatigue using wearable sensors is developed.•The developed models successfully predicted physical fatigue and non-physical fatigue states.•The proposed set of features are unique in that they are not proposed in the published literature.•The proposed modeling approach is not participant, task or workload regime specific and therefore can be adopted for other applications.