Scale-up of biotransformation process in stirred tank reactor using dual impeller bioreactor

The gas–liquid mass transfer coefficient K La in the fermenter is a strong function of mode of energy dissipation and physico-chemical properties of the liquid media. A combination of disc turbine (DT) and pitched blade turbine down flow (PTD) impellers has been tested in laboratory bioreactor for gas hold-up and gas–liquid mass transfer performance for the growth and biotransformation medium for an yeast isolate VS1 capable of biotransforming benzaldehyde to l-phenyl acetyl carbinol ( l-PAC) and compared with those in water. Correlations have been developed for the prediction of the fractional gas hold-up and gas–liquid mass transfer coefficient for the above media. The mass transfer coefficient and respiration rate have been determined in the shake flask for the growth as well as for biotransformation medium. These results, then have been used to optimize the operating parameters (impeller speed and aeration) for growth and biotransformation in a laboratory bioreactor. The comparison of cell mass production and l-PAC production in the bioreactor has been done with that obtained in shake flask studies.