Feasibility of lead extraction from waste Cathode-Ray-Tubes (CRT) funnel glass through a lead smelting process

•Lead is efficiently recovered from the mixture of funnel glass and high lead slag.•By adding funnel glass to the raw ore, the extraction efficiency is increased.•The property of the slag is improved due to the addition of funnel glass.•A mechanism for the influence of funnel glass addition on the lead recovery is proposed. A novel and effective process for extracting lead from the hazardous waste Cathode Ray Tubes (CRT) funnel glass is presented. The technological breakthrough of this process is introducing the discarded CRT funnel glass to traditional lead smelting. In this study, the influences of amount of carbon addition, calcium-silicate ratio, temperature, holding time and funnel glass addition on lead extraction efficiency were investigated to determine the optimal operational parameters. With a glass addition of less than 30wt%, a high extraction yield of 97.5% of lead from the mixture of funnel glass and lead slag was successfully obtained by controlling the C/PbO molar ratio, CaO/SiO2 ratio, temperature, treatment time at 0.9, 0.8, 1200°C, 60min, respectively. The main crystalline phases of the residues were calcium silicate slag, and an amorphous glass phase appears at a glass addition more than 30wt%. Thermodynamic calculation shows that the proportion of liquid phase in the slag first increased and then decreased, when the addition of glass is increased, while the viscosity of the slag exhibited a continuous decrease. Thus, based on all the results, it is concluded that the process proposed in this paper is an effective and promising approach for reutilization of obsolete CRT funnel glass.