Residual stress characteristics in a non-circular drawing sequence of pearlitic steel wire

In this paper, characteristics of residual stress in pearlitic steel wire drawn by a non-circular drawing (NCD) sequence with two processing routes, NCDA and NCDB, were experimentally and numerically investigated up to the 12th pass in comparison with conventional wire drawing (WD). For experimental...

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Veröffentlicht in:Metals and materials international 2016-11, Vol.22 (6), p.1083-1090
Hauptverfasser: Baek, Hyun Moo, Hwang, Sun Kwang, Son, Il-Heon, Im, Yong-Taek
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Hwang, Sun Kwang
Son, Il-Heon
Im, Yong-Taek
description In this paper, characteristics of residual stress in pearlitic steel wire drawn by a non-circular drawing (NCD) sequence with two processing routes, NCDA and NCDB, were experimentally and numerically investigated up to the 12th pass in comparison with conventional wire drawing (WD). For experimental investigation of the axial residual stress at the surface of the drawn wire, destructive (deflection) and non-destructive methods were employed. According to the experimental results, axial surface residual stress of the drawn wire by the NCD sequence was lower and more homogeneous compared to the conventional WD. Based on the elasto-plastic numerical simulation results from the surface to the center of the drawn wire using a commercial DEFORM-3D, an empirical relationship between residual stress and reduction of area was determined to predict the residual stress evolution in the multi-pass WD, NCDA, and NCDB, in that order. From the results of this investigation, it can be construed that the NCD sequence, especially the NCDB, might be helpful in improving the residual stress characteristics of pearlitic steel wire to improve its mechanical behavior and service life.
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Mater. Int</addtitle><description>In this paper, characteristics of residual stress in pearlitic steel wire drawn by a non-circular drawing (NCD) sequence with two processing routes, NCDA and NCDB, were experimentally and numerically investigated up to the 12th pass in comparison with conventional wire drawing (WD). For experimental investigation of the axial residual stress at the surface of the drawn wire, destructive (deflection) and non-destructive methods were employed. According to the experimental results, axial surface residual stress of the drawn wire by the NCD sequence was lower and more homogeneous compared to the conventional WD. Based on the elasto-plastic numerical simulation results from the surface to the center of the drawn wire using a commercial DEFORM-3D, an empirical relationship between residual stress and reduction of area was determined to predict the residual stress evolution in the multi-pass WD, NCDA, and NCDB, in that order. 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subjects Axial stress
Characterization and Evaluation of Materials
Chemistry and Materials Science
Crack initiation
Deformation
Elastoplasticity
Engineering Thermodynamics
Heat and Mass Transfer
Laboratories
Machines
Magnetic Materials
Magnetism
Manufacturing
Materials Science
Mathematical models
Mechanical properties
Metallic Materials
Neutrons
Nondestructive testing
Processes
Reduction of area
Research methodology
Residual stress
Service life
Solid Mechanics
Steel wire
Steels
Tension tests
Wire
Wire drawing
title Residual stress characteristics in a non-circular drawing sequence of pearlitic steel wire
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