Effect of spray drying on the properties of amylose-hexadecylammonium chloride inclusion complexes

•Spray drying can be utilized for isolating amylose-lipid salt complexes.•Spray dried products maintain crystallinity and water solubility.•Amylose-inclusion complexes remain intact in all spray drying conditions tested.•Particle density and bulk density increases with decreasing outlet temperature. Water soluble amylose-hexadecyl ammonium chloride complexes were prepared from high amylose corn starch and hexadecyl ammonium chloride by excess steam jet cooking. Amylose inclusion complexes were spray dried to determine the viability of spray drying as a production method. The variables tested in the spray drying process were the% solids of the amylose-hexadecyl ammonium chloride complex being fed into the spray dryer, feed rate and the spray dryer outlet temperature. The amylose-inclusion complexes remained intact in all spray drying conditions tested as determined by X-ray diffraction. The rheological properties of solutions of the spray dried amylose-complexes remained unchanged when compared with the freeze dried control. Particle density and moisture content decreased with increased outlet temperature while particle size increased. X-ray diffraction and DSC analysis confirmed the formation of type II amylose inclusion complexes. Spray drying is a high throughput, low cost continuous commercial production method, which when coupled with excess steam jet cooking allows for the industrial scale production of cationic amylose-hexadecyl ammonium chloride complexes which may have value as flocculating and filtration enhancing agents and other aspects of paper production.