Friction and Colburn factor correlations and shape optimization of chevron-type plate heat exchangers

The unsteady numerical analysis with a large-eddy simulation (LES) has been described to examine the characteristics of pressure drop and heat transfer for chevron-type plate heat exchangers. For validation of the numerical results, experiments were carried out; good agreement was found, with a maximum error of 10%. Correlations of friction factor and Colburn factor were determined by taking various geometric parameters (chevron angle β, pitch p, and height h) and working fluids into account. Design optimization was also conducted by using the micro-genetic algorithm and considering the JF factor as an objective function. The optimal points (β = 66.5° and p/h = 2.73) were almost constant, regardless of the Reynolds number. •Unsteady numerical analysis in chevron-type plate heat exchangers was performed.•Friction and Colburn factor correlations were derived for various conditions.•Shape optimization using JF factor was performed to achieve optimum performance.