Efficient extraction of lipids from primary sewage sludge using ionic liquids for biodiesel production

[Display omitted] •Ionic Liquids are able to extract all lipids from raw primary sludge.•P(CH2OH)4Cl IL gave the same yields of lipids and biodiesel as standard method.•Biodiesel yield and quality was not affected by ionic liquid extraction.•[P(CH2OH)4]Cl IL allows the recovery of cellulose from raw primary sludge.•Volatile organic solvent was successfully replaced by non-volatile ionic liquids. This study proposes a novel method to extract lipids from wet primary sludge for biodiesel production using ionic liquids. Tetrakis(hydroxymethyl)phosphonium chloride and widely used 1-butyl-3-methylimidazolium methyl sulfate were evaluated to extract lipids from raw and dried sludge (96% and 2%, wt. water content, respectively) and compared to the conventional Soxhlet method using organic solvents. Both these ionic liquids showed suitability for lipid extraction from raw sludge, giving even better results than expected from dried sludge. The [C4mim][MeSO4] ionic liquid reached 18.5% and 26.9% of lipids, 14.1% and 18.4% of biodiesel from dried and raw sludge, respectively. The [P(CH2OH)4]Cl ionic liquid gained 23.4% and 27.6% of lipids, 17.0% and 19.8% of biodiesel from dried and raw sludge respectively, reaching comparable results to the conventional Soxhlet method (27.2% of lipids, 19.4% of biodiesel). Therefore, the proposed ionic liquid process is efficient in lipid extraction directly from wet primary sludge, eliminating the expensive step of sludge drying and the use of volatile organic solvents. Under the optimised extraction conditions using [P(CH2OH)4]Cl ionic liquid and raw sludge (1:5 sludge (g/TS):IL (cm3) ratio, 100°C and 3h), the obtained yield of lipids and biodiesel amounted to 25.7% and 21.1%, respectively. Additionally, lipid extraction using [P(CH2OH)4]Cl ionic liquid also precipitates cellulosic material, which allows for direct and easy cellulose-based co-product recovery, giving high additional value to the process. Consequently, the economic and environmental aspects of biodiesel production from sewage sludge could be improved.